What key features of CNC busbar machine contribute to its efficiency?

Today I got an exciting data: our busbar machine factory is expected to produce more than 3,000 units in 2024, an increase of 21.6% over 2023, of which CNC series sales accounted for 56.5%, a year-on-year increase of 35%, and old customers accounted for 85%. This data undoubtedly shows that more busbar manufacturers, such as switchgear manufacturers and power system companies, are turning to CNC busbar machine with higher efficiency and higher busbar processing accuracy requirements, pursuing lower-cost operating companies to cope with the subsequent global economic downturn. (Data source: China Customs Database and SUNSHINE Sales Center)

In terms of improving busbar processing efficiency, as a CNC busbar machine supplier in China, what adjustments and designs have been made to our equipment?

• CNC busbar machines use computer numerical control (CNC) technology to ensure precise cutting, punching and bending operations. This precision minimizes errors, improves quality inspection efficiency, reduces material waste, and ensures that the busbar meets the standards required for electrical performance and safety.
• The bending unit in our CNC busbar machine has been upgraded from the original 3 bending modes to 6 optional bending modes, covering more busbar bending scenarios, including continuous bending, etc., greatly improving the operator’s operating efficiency.

The CNC busbar machine upgrades many manual operation links to program control by driving the servo through the PLC system. It is impossible to manually calibrate the busbar processing position, including processing length, processing coordinates, etc., which are completely replaced by PLC programs and programmable control to achieve precise and repeatable operations. The operator can input specific instructions to the machine to ensure consistent results for each busbar processed, thereby improving efficiency and reducing setup time.

This automation simplifies the busbar processing workflow, allowing large-scale production with consistent quality, thereby improving productivity and reducing labor costs.

Taking into account the different budgets of customers, we divide the CNC busbar machine into 3 product series, namely semi-CNC automated busbar machine, multi-functional fully CNC automated busbar machine and large fully CNC automated busbar machine.

Our CNC busbar machines can perform multiple operations such as cutting, punching, bending and embossing, making them suitable for a wide range of applications in the electrical industry. This versatility reduces the need for multiple machines, minimizing space requirements and indirect costs. Unlike other busbar machine manufacturers, we support automated customization of units such as bending, punching and cutting, including the addition of servo stoppers, upgrading PLC system programs, etc.

The machine adopts a user-friendly interface design to make operation and programming simple. At the same time, the operator can store the processing parameters for each operation. At the time of each operation, the processing parameters cannot be repeatedly entered, and the previously stored program can be directly called up. This shortens the operator’s learning curve and helps improve operating efficiency.

The CNC busbar machine ensures the safety of the operator during the processing by adding a safety function of an emergency stop button near the operator, thereby indirectly improving efficiency by reducing downtime caused by accidents.

The CNC busbar machine combines precision, automation, versatility and user-friendly operation, all of which help improve busbar manufacturing efficiency. These features not only improve productivity, but also ensure the production of high-quality, consistent and cost-effective busbars for various electrical applications. SUNSHINE Busbar Machine Manufacturing Company has been committed to improving busbar manufacturing efficiency and reducing process accuracy errors, making outstanding contributions to China’s CNC busbar machines to the world’s forefront.

If you are looking for a suitable busbar machine manufacturer or CNC busbar machine supplier, please contact us now and tell us your busbar processing requirements. We will provide you with the best quotation based on our senior busbar processing machine manufacturing experience.

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