What is a CNC Busbar Machine?

CNC busbar machine is a special equipment used for busbar processing and manufacturing in the electrical industry. It can quickly bend, punch, cut and emboss copper and aluminum busbars. It has the characteristics of high accuracy and high production efficiency. There are different types of CNC busbar machine equipment. Our common ones are: 3 in…

In this article, we discuss “What is a CNC busbar machine, what are its characteristics and applications”. Through this article, you can master the working principle of busbar machine, learn the relevant knowledge of busbar processing of busbar machine, tell you how to better choose the busbar processing equipment that best suits your needs, and how to screen CNC busbar machine manufacturers and suppliers. business.

What is a CNC busbar machine?

Before understanding the CNC busbar processing machine, we first popularize the relevant knowledge of busbars, because many people are asking: What is a busbar? How are busbars made? What are the advantages of using a busbar system? Why use bus bars instead of wires?

A busbar is a solid metal rod used to carry electric current, usually made of copper or aluminum bars. It has a lower resistance than a cable and can carry more current than a cable with the same cross-sectional area, which can reduce energy losses.

The CNC busbar machine is a special equipment used for busbar processing and manufacturing in the electrical industry. It can quickly bend, punch, cut and emboss copper and aluminum busbars, and has the characteristics of high accuracy and high production efficiency. There are different types of CNC busbar machine equipment. Our common ones are: 3 in 1 busbar machine, CNC busbar bending machine and CNC busbar punching and shearing machine.

copper-busbar-bending-machine-supplier

3 in 1 busbar machine

CNC busbar bending machine

CNC busbar punching machine

3 in 1 busbar machine

The 3 in 1 busbar machine is composed of a busbar bending unit, a busbar punching unit and a busbar cutting unit. It is the most cost-effective and recommended equipment when purchasing a busbar machine for processing busbars. The busbar bending unit is equipped with a Siemens CNC system. By changing the bending mold and manually setting the bending parameters, the busbar can be easily bent horizontally, vertically and U-shaped. The busbar punching unit is equipped with a laser positioning light, which can accurately punch holes in different shapes (circular, square, oblong, etc.). The busbar cutting unit is equipped with servo positioning and uses a hydraulic pump as the driving force to cut the busbar. The cutting surface is neat and burr-free.

CNC busbar bending machine

CNC busbar bending machine, different from 3 in 1 busbar machine, is mainly used for busbar bending. Because of the unique Siemens CNC system, it supports one-click import of drawings, and can quickly realize busbar bending processing without manually setting bending parameters. The busbar bending accuracy is also higher, which greatly improves the busbar bending production efficiency. Busbar manufacturers or customers who have high requirements for busbar bending accuracy and bending efficiency and have a certain budget are recommended to purchase a CNC busbar bending machine.

CNC busbar punching and shearing machine

The CNC busbar punching and shearing machine is mainly used for busbar punching and shearing. It supports one-click import of drawings and can quickly punch and shear busbars without manually setting parameters. As a CNC busbar machine manufacturer and supplier, SunShine has “6 punching, 1 shearing” and “8 punching, 1 shearing” CNC busbar punching and shearing machine configurations. Punches and cuts more efficiently and with greater accuracy than a 3 in 1 bus bar machine.

What are the characteristics of CNC busbar machine?

The busbar machine has the functions of busbar bending, punching, cutting and embossing. In addition to the above, CNC busbar machines also have the characteristics of high precision and high efficiency. The finished busbars processed have better quality and are widely used by medium and large busbar processing manufacturers.

What are the advantages of CNC busbar machines?

  • High production efficiency: CNC busbar machines can perform multiple functions at high speed, such as cutting, bending, punching and embossing busbars. This increases the productivity of the manufacturing process, allowing manufacturers to produce busbars faster and more efficiently.
  • High processing quality: Busbar machines provide high precision and accuracy in the production of busbars. This ensures that the busbars produced are of high quality and meet the required standards. Busbar machines also eliminate the risk of human error during the manufacturing process, improving the overall quality of the busbars.
  • Cost-effective: Busbar machines are cost-effective in the long run because they reduce the need for expensive manual labor. They also reduce production time and scrap rates, resulting in cost savings for manufacturers.
  • Versatility: The busbar machine can be used to process different types of busbars, including copper busbars and aluminum busbars. They can also handle different sizes and thicknesses, making them a versatile tool for the electrical industry.

CNC busbar machine applications and uses

CNC busbar processing machine is suitable for high and low voltage switch cabinets, substations, bus ducts, bridges, electrical switches, communication equipment, household appliances, shipbuilding, office automation equipment, elevator manufacturing, chassis and cabinet manufacturing and other electrical complete manufacturing industries. It is used to process various Various specifications of copper and aluminum busbars. The busbar processing machine is an ancillary equipment designed with reference to foreign advanced products and domestic realities to improve work efficiency and ensure operating safety. It is most suitable for the production of large-scale electrical control boxes and construction sites of power transmission and distribution construction projects.

busbar manufacturing sample

busbar punching sample

busbar manufacturing sample

busbar bending sample

How to better choose CNC busbar machine equipment that suits your needs?

If your business is smaller, you can choose simple hydraulic busbar machine and 3 in 1 busbar machine. If your company pursues busbar processing production efficiency and has high requirements for busbar quality, you can choose CNC busbar machines and CNC busbar punching and shearing machines. Of course, you can read the article “How To Choose A Cost-Effective Busbar Machine?” to know what factors need to be considered when purchasing a cost-effective busbar machine.

Where to buy CNC busbar machine?

To purchase CNC busbar machines, you can Google to find your local busbar machine seller to purchase, or contact us online and tell us your needs and budget, and we will help you recommend busbar machine equipment that is suitable for you. We are busbar machine manufacturer and factory in China, you can get more competitive prices and professional services from us.

SunShine is a trustworthy busbar machine manufacturer and supplier in China. We have different series of busbar machine products, including fully automatic, semi-automatic and manual busbar machines. 3 in 1 busbar machine, CNC busbar bending machine, CNC busbar punching and shearing machine and portable hydraulic busbar machine are the main products of our factory. Our busbar machines are internationally certified and used around the world, including Southeast Asia, the Middle East, South America and Africa.

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CNC busbar machine Manufacturer

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3 in 1 busbar machine Factory

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  • Where to buy reliable quality busbar machine?

    We are a China busbar machine manufacturer and factory. Please contact our sales manager Lisa (Email: lisa@busbarmachine.co) and provide busbar drawings or product samples. We will evaluate and make the best recommended product or product for you. Busbar machine customization (function or PLC), and complete technical quotation provided.

  • With imited budget, which model of busbar machine to buy?

    SUNSHINE has economical busbar machines and high-performance automatic CNC busbar machines, and can customize technical quotation plans according to the customer’s production site, busbar processing requirements and capital budget. Please contact our professional sales manager Lisa (Email: lisa@busbarmachine.co) for technical support and quotation services.

  • In addition to busbar machine, do you provide busbar mould?

    We usually give away some busbar molds, including bending, cutting, punching and embossing, etc. If you have special busbar mold requirements, we can customize them for you, with prices ranging from US$40 to US$100.

  • What is the voltage of the machine?

    The standard voltage is 3 phase, 220 V, 60 Hz. The voltage can be customized as per customer’s requirements.

  • What is the lead time?

    This depends on our inventory availability and the complexity of the busbar machine. Normally, it takes up to 3 days if we have suitable busbars in stock, and for busbar machines that need to be manufactured from start to finish, we usually take about 7 to 15 days. For complex machines or busbar production lines, we need about 20 to 30 days.

  • What is your warranty policy?

    We provide 12 monthly warranty under proper use. will provide remote assistance and send free replacement parts under the warranty period.

  • What is your payment terms?

    Our payment term is 30% advance payment and 70% balance payment before shipment.

  • Can you send engineers overseas to perform on-site installation, training or testing services?

    All machines will be tested and debugged before shipment. In principle, we only provide remote debugging services and remote technical assistance. If it is a busbar production line, we will have technicians on-site for on-site service.

  • Can we visit your factory or conduct an on-site inspection?

    We very much welcome customers to visit and inspect the factory. Please contact our sales manager Lisa (Email: lisa@busbarmachine.co) and tell us your schedule. We will send you a formal business invitation letter.

  • Can I become a distributor of your factory in our country?

    We very much welcome you to apply to become our busbar machine distributor and jointly develop overseas markets. We will provide generous sales commissions and additional cash incentives. For specific cooperation content and methods, please contact our CEO Robin (Email: ceo@busbarmachine.co).