What are the advantages of 3 in 1 busbar machine?

3 in 1 busbar machine improves production efficiency through automation, versatility, space-saving design, high precision and reduced labor costs.

The 3 in 1 busbar machine manufactured by SUNSHINE integrates busbar cutting, bending and punching functions. Each work unit can operate independently, allowing 3 people to operate and process busbars at the same time. It has many significant advantages and can improve the efficiency of the electrical manufacturing industry. Production efficiency and operational efficiency.

1. Improve production efficiency

  • Simultaneous operation: The machine allows cutting, bending and punching to occur simultaneously without interference, significantly reducing overall processing time compared to traditional methods where each function requires a separate machine.
  • Automation: The machine comes with a PLC (Programmable Logic Controller) system that automates many processes, increasing accuracy and minimizing human errors. This can shorten the production cycle and ensure stable quality. The standard 3 in 1 busbar machine sold on the market only has a bending unit equipped with a Siemens PLC system. The 3 in 1 busbar machine in our factory can be customized for upgrade to a fully CNC 3 in 1 busbar machine (click to learn more) to achieve bending automation. Punching automation and cutting automation.

If you want to know more about how the 3 in 1 busbar machine improves production efficiency, you can read this article: “How does 3 in 1 busbar machine improve production efficiency?

2. Save space and cost

  • Compact design: By integrating multiple functions into one machine, it requires less floor space than using a separate machine for each operation. This is especially beneficial for manufacturers with limited work space.
  • Reduce equipment costs: Investing in one multi-function machine is more cost-effective than purchasing multiple machines. It also reduces maintenance costs and streamlines workflow, allowing workers to focus on higher-value tasks.

For more knowledge about the maintenance of 3 in 1 busbar machine, you can read this article: “What are the maintenance requirements for 3 in 1 busbar machine?

3. Versatility and flexibility

  • Material compatibility: The machine can process a variety of materials, including copper and aluminum, to accommodate busbars of different sizes and specifications. This versatility makes it suitable for a wide range of applications in different industries.

  • Customizability: Operators can easily program specific parameters for different tasks, and can quickly adjust to various production needs without extensive reconfiguration. At the same time, our 3 in 1 busbar machine PLC system supports busbar processing parameter program storage, which greatly reduces the steps of multiple input of processing parameters. This adaptability is essential to cope with changing market needs.

  • Bengding PLC

  • Memory Storage

  • Servo CNC

4. Improve precision and quality

  • High precision: The machine is designed for high-precision operation, equipped with advanced servo stop devices and high-precision roller screws to ensure that the busbar is manufactured to precise specifications. This reduces errors and improves the reliability of electrical connections.

  • Stable quality: The automated process ensures that each busbar produced meets strict quality standards, thereby improving the consistency of manufacturing results.

5.Labor efficiency

  • Reduce labor requirements: Automation minimizes the need for manual labor in repetitive tasks, which not only reduces labor costs, but also enables skilled workers to focus on more complex operations.
  • Memory function: The ability to store operating parameters means that you can switch between different tasks quickly and efficiently, further improving productivity.

Conclusion

3 in 1 busbar machine improves production efficiency through automation, versatility, space-saving design, high precision and reduced labor costs. These features make it a valuable asset for manufacturers in the electrical industry to simplify operations while maintaining high quality standards. The 3 in 1 busbar machine produced by SUNSHINE has been well received by high and low voltage switchgear manufacturers from all over the world for its smooth PLC system software, user-friendly operation and processing accuracy. It can better meet the production needs of users and improve the efficiency of busbar processing and the consistency of busbar quality.

If you are looking for a suitable busbar machine manufacturer or CNC busbar machine supplier, please contact us now and tell us your busbar processing requirements. We will provide you with the best quotation based on our senior busbar processing machine manufacturing experience.

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