Diversity and application of busbar machine processing materials
The main materials processed by the busbar machine are copper and aluminum, which occupy an important position in the electrical industry due to their good conductivity and plasticity. It is also suitable for processing other conductive materials, such as copper alloys and aluminum alloys, but cannot process stainless steel and carbon steel.
As an efficient and professional busbar processing equipment, busbar machine is widely used in the electrical complete set manufacturing industry. It is powerful and can process a variety of materials, providing indispensable support for the modern power equipment manufacturing industry. This article will explore in depth the types of materials that busbar machines can process, including copper, aluminum and other alloy materials, and analyze its applications in different fields, such as power systems, automation equipment and new energy vehicle industries, to demonstrate its rigorous process characteristics and wide practicality.

What materials can the busbar machine process?
The main materials processed by busbar machines are copper and aluminum (sometimes called máquina de barramento de cobre or aluminum busbar machine). These two materials occupy an important position in the electrical industry due to their good conductivity and plasticity. Copper busbars have the characteristics of high conductivity, strong corrosion resistance and high mechanical strength, and are widely used in high current transmission systems, such as high and low voltage switchgear, transformers and substations. For example, in substations, copper busbars can stably transmit a large amount of electricity to ensure the safe operation of the power system. Although the conductivity of aluminum busbars is slightly lower than that of copper, it is light in weight and low in price, and is widely used in long-distance power transmission and large-scale electrical systems. Therefore, busbar machines can efficiently form copper and aluminum busbars through their processing units such as shearing, punching and bending to meet the manufacturing needs of different electrical equipment. For example, in the construction of modern urban power grids, aluminum busbars are widely used in overhead transmission lines, which not only reduces the weight of the line but also reduces costs.
Processing of copper busbar and aluminum busbar
In terms of copper material processing, the busbar machine can realize various processes such as shearing, punching, and bending of copper bars through different molds. The shearing unit adopts a universal double-blade shearing technology to ensure that the cut is smooth and burr-free, and is suitable for copper bars of various thicknesses. The punching unit can quickly and accurately punch out round holes, waist-shaped holes, etc. on the copper bar through a high-precision six-arm punching die frame, which extends the service life of the mold and improves production efficiency. The bending unit adopts a horizontal processing method and can complete a U-shaped bend with a minimum of 3.5MM to meet the needs of electrical components with complex structures. In addition, the design of the copper chip integrated bag and the open-mouth chip outlet ensures a clean working environment and improves operational safety.
For the processing of aluminum materials, the busbar machine also performs well. The shearing, punching and bending processes of aluminum bars are similar to those of copper bars, but due to the low hardness of aluminum, special attention should be paid to the selection of molds and the adjustment of gaps during the processing process to ensure processing accuracy and surface quality. The hydraulic system and CNC technology of the busbar machine can accurately control the processing force and angle to ensure the reliability and consistency of aluminum bar processing. Especially in the manufacture of high-voltage switchgear and bus ducts, aluminum busbars are widely used, and the efficient processing capability of busbar machines has greatly improved production efficiency and product quality.
Processing of other conductive materials
In addition to copper and aluminum, busbar machines are also suitable for processing other conductive materials, such as copper alloys and aluminum alloys. These alloy materials improve conductivity, strength and corrosion resistance by adding different elements, and are suitable for specific electrical application scenarios. For example, copper-chromium alloy has good conductivity and corrosion resistance in high temperature environments, and is often used in the manufacture of high-temperature electrical connection components. In addition, busbar machines are also widely used in new energy vehicles, rail transportation, aerospace and other fields, and can meet the high requirements of these industries for material properties. By adjusting the processing parameters and mold configuration, the busbar machine can adapt to the processing needs of these special materials and provide customized solutions.
Prohibited materials for processing
Under normal circumstances, due to the hardness and strength of the mold, the busbar machine cannot process stainless steel and carbon steel materials, and it is useless for customers to use stainless steel or carbon steel as conductive materials. In special cases, contact busbar machine manufacturer for consultation and customization.
Application fields
In terms of application areas, the versatility of busbar machines makes them widely used in many industries, including high and low voltage switchgear, transformer manufacturing, substations, bus ducts, bridges, electrical switches, communication equipment, household appliances, shipbuilding, office automation equipment, elevator manufacturing, chassis and cabinet manufacturing, etc. For example, in transformer manufacturing, busbar machines can efficiently process copper and aluminum busbars to ensure the electrical performance and mechanical stability of transformer coils. In the shipbuilding industry, busbar machines are used to process copper and aluminum busbars for marine electrical equipment to meet the special requirements of marine electrical systems.
Are there any good manufacturers worth recommending?
When choosing a busbar machine manufacturer, there are several brands worth recommending. The first is [SUNSHINE], which is famous for its excellent processing accuracy and stable product quality. The busbar machines they produce are widely used in many large-scale power projects at home and abroad, providing reliable power equipment manufacturing solutions. The second is [MAC], which focuses on technological innovation and continuously launches busbar machine products that adapt to new materials and new processes. Their dedicated busbar machines in the field of electrical complete set manufacturing have a high market evaluation, providing customized busbar machine solutions, and can design and produce equipment according to the specific needs of customers to meet various special processing requirements.
Conclusão
In summary, as a professional and efficient processing equipment, busbar machine can process a variety of conductive materials, such as copper, aluminum and their alloys, and is widely used in the electrical complete set manufacturing industry. Its rigorous process characteristics and versatility provide strong support for the modern power equipment manufacturing industry. With the continuous advancement of technology and the development of materials science, the application prospects of busbar machine will be broader, injecting new vitality into the development of the electrical industry.
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Onde comprar uma máquina de barramento confiável e de qualidade?
Somos um fabricante e fábrica de máquinas de barramento na China. Entre em contato com nossa gerente de vendas Lisa (E-mail: lisa@busbarmachine.co) e fornecer desenhos de barramento ou amostras de produtos. Avaliaremos e faremos o melhor produto recomendado ou produto para você. Personalização da máquina de barramento (função ou PLC) e orçamento técnico completo fornecido.
Com orçamento limitado, qual modelo de máquina de barramento comprar?
A SUNSHINE tem máquinas de barramento econômicas e máquinas de barramento CNC automáticas de alto desempenho, e pode personalizar planos de cotação técnica de acordo com o local de produção do cliente, requisitos de processamento de barramento e orçamento de capital. Entre em contato com nossa gerente de vendas profissional Lisa (E-mail: lisa@busbarmachine.co) para suporte técnico e serviços de cotação.
Além da máquina de barramento, vocês fornecem moldes de barramento?
Geralmente, oferecemos alguns moldes de barramentos, incluindo dobra, corte, puncionamento e estampagem, etc. Se você tiver requisitos especiais de moldes de barramentos, podemos personalizá-los para você, com preços que variam de US$ $40 a US$ $100.
Qual é a voltagem da máquina?
A voltagem padrão é trifásica, 220 V, 60 Hz. A voltagem pode ser personalizada conforme os requisitos do cliente.
Qual é o prazo de entrega?
Isso depende da disponibilidade do nosso estoque e da complexidade da máquina de barramento. Normalmente, leva até 3 dias se tivermos barramentos adequados em estoque, e para máquinas de barramento que precisam ser fabricadas do início ao fim, geralmente levamos cerca de 7 a 15 dias. Para máquinas complexas ou linhas de produção de barramento, precisamos de cerca de 20 a 30 dias.
Qual é a sua política de garantia?
Oferecemos garantia de 12 meses sob uso adequado. Forneceremos assistência remota e enviaremos peças de reposição gratuitas durante o período de garantia.
Quais são as suas condições de pagamento?
Nosso prazo de pagamento é 30% de pagamento antecipado e 70% de pagamento do saldo antes do envio.
Você pode enviar engenheiros ao exterior para realizar serviços de instalação, treinamento ou testes no local?
Todas as máquinas serão testadas e depuradas antes do envio. Em princípio, fornecemos apenas serviços de depuração remota e assistência técnica remota. Se for uma linha de produção de barramentos, teremos técnicos no local para serviço no local.
Podemos visitar sua fábrica ou realizar uma inspeção no local?
Damos boas-vindas aos clientes para visitar e inspecionar a fábrica. Entre em contato com nossa gerente de vendas Lisa (E-mail: lisa@busbarmachine.co) e nos informe sua agenda. Enviaremos a você uma carta-convite comercial formal.
Posso me tornar um distribuidor da sua fábrica em nosso país?
Nós o convidamos muito a se candidatar para se tornar nosso distribuidor de máquinas de barramento e desenvolver conjuntamente mercados no exterior. Nós forneceremos comissões de vendas generosas e incentivos financeiros adicionais. Para conteúdo e métodos de cooperação específicos, entre em contato com nosso CEO Robin (E-mail: ceo@busbarmachine.co).